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Robot dresspacks

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LSH 3 Robot dresspack maximizes uptime

Dresspacks, also known as umbilicals, provide all power, data, water, and air needed to make a robot work. Integrated umbilicals combine power and data cables as well as pneumatic and hydraulic hoses into a highly flexible protective jacket, replacing the conventional "spaghetti" method of dressing industrial robots with loose bundles of individual cables and hoses.

LEONI has completely redesigned the LSH guided robot dresspack solution to be more reliable, compact, and flexible, thus making the LSH 3 the most innovative dresspack solution in the global market. Its intelligent and extremely compact design minimizes one of the most common causes of error for robot power supply – collision with interfering contours. This benefit, in combination with extremely durable materials and proven components, creates maximum clearance with a close-fitting dresspack on the robot arm.

The LSH 3's benefits include:

  • Compact design: fewer interfering contours and lower risk of collision
  • Significantly reduced volume, overall weight, and length
  • Maximum flexibility for dresspack routing
  • Compatibility with all LSH versions without the need for any additional programming
  • Compatible to corrugated and smooth yellow tube umbilicals
  • Significantly faster replacement of dresspacks in comparison with earlier models
  • No maintenance on the retraction element required
  • UL V0 protective cover
  • All components are subjected to extensive field testing

LSH 3 is available for new robots, regardless of size, manufacturer, type, or application, as well as retrofits and upgrades for existing work cells. It can be mounted vertically, horizontally, or overhead. Each system can accommodate up to two dresspacks with the widest range of nominal diameters. Optionally, a rotating pivot bearing can be mounted on the front end, which supports even the most extreme movement sequences while reducing stress on the dresspack. The standard extension length of the LSH 3 is 350 mm. Mounting can take place on a customer-specific basis on axis 3, with or without adapter plate.

Do you have special requirements? We would be glad to write up an individual offer for you.

Your LSH 3 –Your Individual Design

Let us know if you would like your LSH 3 housing in a custom color or provided with your company logo. We can also provide the LSH 3 with custom extension lengths after prior arrangement.

LSH 2 dresspack solution

LEONI's LSH 2 dresspack is the toughest, smartest, and most compact guided robotic dresspack for routing robot cabling and tooling lines available in the industry today. Don't be fooled by imitators. LEONI's LSH 2 uses only the most rugged materials, manufactured to highest quality requirements, and installed and tested on each and every robot we outfit. 

LEONI's Business Unit Robotic Solutions is an industry-leading developer of robotic hoses, cables, dresspacks, functional packages for fully integrated robots, robot calibration, PLC and robotic programming, and maintenance programs for the automotive, aerospace, food and beverage, consumer packaged goods (CPG), and general manufacturing industries. Please email us for more information, or call 248-484-5502 to learn how we can improve your uptime with dress packs that do away with traditional "spaghetti" hose and cable solutions.  


LEONI B-Flex P³ – The smartest cable management solution for all picking, packing, and palletizing applications

With LEONI B-Flex P³ we offer a flexible and anti-slip solution in order to mount single components or small dresspacks dedicated for packaging applications.


Installation:
The hook-and-loop strap is threaded into the matching insertion slots on the holder for installation on the robot. The holders are positioned in the chosen location on the robot and the dresspack is inserted between the hook-and-loop strap and the holder. As a last step, the hook-and-loop strap needs to be pulled tight and closed.

LEONI B-Flex P³ components

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Hook and loop fastener
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LEONI B-Flex flat holder
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Wrist-support axis 6
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Corrugated hose LEONI proflex
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LEONI B-Flex round holder
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Adapter bracket axis 6
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Description

Flexible and anti-slip solution in order to mount

  • Single components
  • Small dresspacks

Advantages

  • Lightweight and durable for repetitive processes
  • Installation on diverse surfaces (cast iron, aluminum, varnish) due to the material use of thermoplastic
  • Increases lifetime of cables and reduces downtime
  • Anti-slip properties
  • Installation on any type of arm profile (round or square)
  • Application on various diameters possible due to ideal bending properties
  • Great flexibility during installation of the assembly wrist-support axis 6, only allen wrenchrequired, no other tools necessary
  • Very low construction height / close fitting (minimized interfering contours)
  • Easy and fast installation and repairs: approx. 10 minutes only.
  • Maintenance-free

Fields of application

Lightweight and industrial robots especially for the Food and Beverage, Pharmaceutical, and globally, for the General Industry; serving Picking, Packing, and Palletizing applications.

Kits available for FANUC robots:

  • R-1000iA
  • R-2000iC
  • M-410iB/700
  • M-710iC
  • Other LEONI B-Flex kits for ABB, Fanuc, Kuka, Yaskawa and others in preparation.

Useful for quick repairs

  • Fixation on robot arm
  • Fixation on corrugated hose
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LEONI B-Flex Cobot – components for lightweight and collaborative robots

 With LEONI B-Flex Cobot we offer a flexible and slip-resistant solution for attaching components and dresspacks to lightweight and collaborative robots. 

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Hook and loop fastener 30 x 460 mm & 30 x 360 mm
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Holder axis 6 with wrist support Ø 63 mm
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LEONI B-Flex round holder
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Corrugated hose LEONI proflex Ø 17 mm & 23 mm blue
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Description

Flexible and anti-slip solution in order to mount

  • Single components
  • Small dresspacks

Advantages

  • Easy and fast installation by hook and loop
  • Installation on diverse surfaces (cast iron, aluminum, varnish) due to the material use of thermoplastic
  • Installation on any type of arm profile (round or square)
  • Anti-slip properties
  • No risk of injury during human-machine-collaboration (soft edges, flexible)
  • Application on various diameters possible due to ideal bending properties and flexibility
  • No screw connection required
  • Installation without any tools
  • Very low construction height / close fitting (minimized interfering contours)
  • Minimum weight
  • Maintenance-free
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Fields of application

Leight weight robots
Collaborative robots

  • No metal parts
  • No sharp edges

Quick repairs

  • Fixation on robot arm
  • Fixation on corrugated hose

Installation

  • Insert hook and loop in the according slots of the flexible holder
  • Position the holder at the preferred position on the robot or corrugated hose
  • Guide the dresspack through the hook and loop and the holder
  • Tighten and close the hook and loop fastener

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LSH 3

Tougher. Smarter. More compact.

LEONI B-Flex P3

The smartest solution for all picking, packing, and palletizing applications

LEONI B-Flex Cobot

The smartest LWR solution to fix dresspacks and components with flexible brackets

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